The Modular Process

The first step is to design your site & structure. Vesta can help you navigate the zoning and planning approval process in order to understand all of your options and give you a full understanding of what can and cannot be built on your land.

We will then work with you to design a project that fits within these parameters.  Vesta can provide architectural and engineering services if necessary or you may retain your professionals.   In many cases, the use of an architect and engineer is optional.

Once you have decided on a basic layout of the home you can choose from limitless options in construction materials and finish items. Every item from the subflooring to the kitchen faucets can be specified to your tastes. Once the layout and various construction options are finalized, a final set of drawings is produced and submitted to the local building department for approval.

Once the building permit is obtained construction on site and at the factory begins. This simultaneous process saves both time and money. As we clear the lot, excavate for the foundation and build the foundation, your home is being built in the factory.

The next step and most exciting is the house set. Generally, the modular structure will be delivered to your site or a holding area the day before the set. Depending on the size of the structure a modular set may take anywhere from one day to a week. During the set, a crane is used to lift the modular components into place on the foundation. After all the components are set the roof is lifted with the help of the crane and features such as dormers, gables, and chimneys are put into place. 

After the modular is set interior and exterior finish work begins. This work includes but is not limited to

·   Air sealing the boxes to make the home energy efficient & meet any green program requirements (LEED, NAHB Green Energy Star, etc)

·   Installing the siding, soffit, fascia, shutters, door pediments, window mantles, trim boards, and dentil moldings (or the remainder of siding not already installed in the factory)

·   Installation of staircases & handrails between floors & in the basement

·   Connecting water, waste, and vent lines between units and to the site infrastructure

.  Connecting electric wiring to the electrical panel and connecting the panel to the main utility feed

.  Installation or completion of the heat and air conditioning systems

·   Finish work at all mating wall sections

.  Spackling and painting as necessary

·   Install finished flooring if not done in the factory

·   Building additional structures on site, such as garages, porches, decks, sunrooms, finished basements, and the second story of unfinished Cape Cods

After completing the modular structure and all additional site work and final inspections are completed a Certificate of Occupancy is issued.

For more information on building a modular project please email us at info@vestadevelopmentgroup.com

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