What is Modular Construction?

It’s a building systems technology in which structures are prefabricated off-site in an enclosed factory & built in sections (commonly referred to as “boxes”).  These “boxes” are then transported to the building site and assembled into a single structure with the use of a crane & a set crew.  The quality of engineering, materials used and factory production efficiencies produce a superior quality product at a reduced cost.

What are the advantages of Modular Construction vs. conventional construction methods? 

• Speed of Construction/Faster Return on Investment of 40-50% faster on average.  In addition factory & site work can be performed simultaneously.
• Inherently Green – superior energy efficiency, less waste, less site disturbance.  Modular Homes can be built to achieve Energy Star, NAHB Green or LEED Certification. (among other local programs)
• Indoor Construction – building in a climate controlled environment means that structures are not exposed to harsh weather that could cause mold, warping or other structural damage.  This creates healthy living environments & clean non-toxic air.   It also avoids weather-related time delays.
• Cost Savings of 20-30% on average. This is due to the following:  Assembly-line efficiency, Labor Rates, Volume Purchases, Reduced Cost Overruns and Indoor Climate Controlled Factory Production.

Do you compromise quality if you build with Modular Construction?
No. There is increased quality control, precision & efficiency. 

• Assembly line production with strong & more sophisticated equipment ensure precision & quality control.
• Climate controlled factory production prevents materials from being exposed to harsh weather conditions that may cause mold, warping or other structural damage.  This creates a healthier living environment with clean non-toxic air.
• Repeated inspections to ensure the structures meet or exceed local & state building codes.
• Superior energy efficiency

Can a modular home be custom designed ?
Yes.  The parameters of modular building system technology are capable of creating almost any style of architecture or size home.  Modular Construction can be used to build an addition, single family, muli-family complex or commercial development. 

Do modular homes have basements?

Modular homes can be built over full basements, crawl space, slab or piles. 

How long does a modular home take to build ?

Construction in the factory can take place in as little as a few days for a single family home or a few weeks for a larger scale project. While the factory construction takes place, we simultaneously perform all site work in order to prepare for the house set.  Total construction can take place in as little as 3-6 months.

How are the modular units shipped ?
The modular “boxes” are weather tight, wrapped in a waterproof membrane and shipped on carriers, towed by truck with safety escorts.

How complete are they when they arrive at your site ?
Typically modulars are delivered 80 to 85% complete.   Typically, the electrical and plumbing systems are installed in the factory.  Windows, exterior and interior doors are hung, interior trim, cabinetry, toilet fixtures, appliances and certain floor finishes are often installed at the factory.  The walls are primed and ready for paint.  The buyer can choose what finishes or options to install in the factory or on site.   

After the modular units arrive, what work is left to complete the home?

Once the modular arrives, the boxes are set on the foundation with the use of a crane & set crew.  The roof sections are then set, unfolded and shingled by the crane & set crew.   Depending on the design a large amount of exterior siding can be done in the factory – the rest will be completed on site.  Electrical, mechanical, plumbing and utility connections need to be hooked up.  The level of finish work (such as flooring, fixtures, appliances, decorative carpentry, tile work, etc) depends on the buyers decision to have it installed in the factory or on-site.  Please see the “Modular Process” section to the right for more detailed information.